We create custom-designed returnables using a range of sustainable materials, including:

  • Corrugated plastic (corruplast)
  • Polyethylene foam
  • Textile and sewn fabric dunnage
  • Corrugate fiberboard

Each returnable system is engineered for reliability, reusability, and freight stability, particularly in demanding industries like automotive, and industrial manufacturing

  • Reduced packaging waste and minimized material usage
  • Optimized freight handling for better load stability and space efficiency
  • Custom-built returnable programs based on your part specs and logistics flow
  • Lightweight and high-performing dunnage for repeat use across multiple shipments

Our returnables are often paired with expendable packaging components where needed, offering a flexible, hybrid solution that meets both short-term and long-term shipping needs.

Planet Protective Packaging Solutions

Custom Foam Solutions

At Planet Protective Packaging, we specialize in custom-designed foam packaging solutions using both Polyethylene Foam (PE Foam) and Cross-Linked Polyethylene (XLPE), engineered to protect sensitive and high-value products during transit.

Set-Up Boxes

Our pre-built, custom-made set-up boxes are engineered for durability and long-distance shipping. Each box features a reinforced structure with corner posts and a secure lid fastened to a corrugated pallet, delivering superior stability during rigorous handling and transport.

Corrugated Solutions

At Planet Protective Packing, our corrugated solutions are designed for cost-effective, durable protection across a wide range of products and industries. Each RSC is pre-cut and pre-creased with four flaps of equal width on both ends, making it one of the most efficient and commonly used boxes styles in packaging today.

Pallets

Our corrugated pallets are high-performance, sustainable alternative to traditional wood pallets. Designed and manufactured in house, these pallets are made from reinforced paperboard and corrugated materials, combining durability with environmental responsibility.

Returnable Packaging

Our returnable packaging program is designed for companies seeking durable, reusable solutions that reduce material waste, minimize repeated manufacturing processes and long-term shipping costs. These solutions are ideal for long-haul transport, high-volume parts handling, and closed-loop logistics systems.