Custom Foam Solutions

At Planet Protective Packaging, we specialize in custom-designed foam packaging solutions using Polyethylene Foam (PE Foam), Cross-Linked Polyethylene (XLPE), and Urethane Foam, which are all engineered to protect sensitive and high-value products during transit.

As a result, our solutions provide reliable cushioning, impact resistance, and long-term performance across a wide range of applications.

PE foam is a lightweight, closed-cell structure known for its excellent vibration dampening, moisture resistance, and chemical durability. Because of these characteristics, it is ideal for packaging:

Electronic components and devices Lightweight industrial parts
Moisture-sensitive equipment
Its structure absorbs impact, reducing shifting, and insulates fragile goods during shipping and storage.

XLPE is a versatile, closed-cell foam with high resistance to puncture, impact, and abrasion. This type of foam packaging is ideal for:

Class A automotive parts
Long-haul and short-distance shipments
High-end electronic and industrial components

It’s recyclable, providing lasting protection while supporting sustainability goals.

Urethane Foam is a flexible, open-cell material offering supportive cushioning and shock absorption. It conforms easily to irregular shapes, making it designed for:

Delicate electronics
Medical devices and laboratory equipment
Precision tools and components

It’s lights structure provides consistent protection while minimizing material weight in transit.

Using our state-of-the-art waterjet cutting system, we can create:

Custom Foam Inserts
End caps, trays and kitting layouts
One-off prototypes or high-volume production runs

This process eliminates the need for die tooling, making it fast, cost-effective, and scalable to our client’s needs.

PE, XLPE and Urethane foams are long-lasting, recyclable, and adaptable to a wide range of shipping and handling environments. With in-house expertise in engineering, materials science, and packaging design, we deliver solutions that reduce damage, optimize space, and meet sustainability goals.

Planet Protective Packaging Solutions

Set-Up Boxes

Our pre-built, custom-made set-up boxes deliver exceptional durability and withstand long-distance shipping. Each box features a reinforced structure with corner posts and a secure lid attached to a corrugated pallet, ensuring superior stability during rigorous handling and transport.

Corrugated Solutions

At Planet Protective Packaging, we create corrugated solutions that provide cost-effective, durable protection for a wide range of products and industries. Each RSC comes pre-cut and pre-creased with four flaps of equal width on both ends, making it one of the most efficient and commonly used box styles in packaging today.

Pallets

We specialize in designing custom foam packaging solutions using both Polyethylene Foam (PE Foam) and Cross-Linked Polyethylene (XLPE). These materials safeguard sensitive and high-value products during transit.

Returnable Packaging

Planet Protective’s returnable packaging program helps companies adopt durable, reusable solutions that reduce material waste, cut repeated manufacturing processes, and lower long-term shipping costs. These solutions work especially well for long-haul transport, high-volume parts handling, and closed-loop logistics systems.